klipper/klippy/extras/delta_calibrate.py

# Delta calibration support
#
# Copyright (C) 2017-2019  Kevin O'Connor <kevin@koconnor.net>
#
# This file may be distributed under the terms of the GNU GPLv3 license.
import math, logging, collections
import probe, mathutil

# A "stable position" is a 3-tuple containing the number of steps
# taken since hitting the endstop on each delta tower.  Delta
# calibration uses this coordinate system because it allows a position
# to be described independent of the software parameters.

# Load a stable position from a config entry
def load_config_stable(config, option):
    spos = config.get(option)
    try:
        sa, sb, sc = map(float, spos.split(','))
    except:
        msg = "Unable to parse stable position '%s'" % (spos,)
        logging.exception(msg)
        raise config.error(msg)
    return sa, sb, sc


######################################################################
# Delta calibration object
######################################################################

# The angles and distances of the calibration object found in
# docs/prints/calibrate_size.stl
MeasureAngles = [210., 270., 330., 30., 90., 150.]
MeasureOuterRadius = 65
MeasureRidgeRadius = 5. - .5

# How much to prefer a distance measurement over a height measurement
MEASURE_WEIGHT = 0.5

# Convert distance measurements made on the calibration object to
# 3-tuples of (actual_distance, stable_position1, stable_position2)
def measurements_to_distances(measured_params, delta_params):
    # Extract params
    mp = measured_params
    dp = delta_params
    scale = mp['SCALE'][0]
    cpw = mp['CENTER_PILLAR_WIDTHS']
    center_widths = [cpw[0], cpw[2], cpw[1], cpw[0], cpw[2], cpw[1]]
    center_dists = [od - cw
                    for od, cw in zip(mp['CENTER_DISTS'], center_widths)]
    outer_dists = [
        od - opw
        for od, opw in zip(mp['OUTER_DISTS'], mp['OUTER_PILLAR_WIDTHS']) ]
    # Convert angles in degrees to an XY multiplier
    obj_angles = map(math.radians, MeasureAngles)
    xy_angles = zip(map(math.cos, obj_angles), map(math.sin, obj_angles))
    # Calculate stable positions for center measurements
    inner_ridge = MeasureRidgeRadius * scale
    inner_pos = [(ax * inner_ridge, ay * inner_ridge, 0.)
                 for ax, ay in xy_angles]
    outer_ridge = (MeasureOuterRadius + MeasureRidgeRadius) * scale
    outer_pos = [(ax * outer_ridge, ay * outer_ridge, 0.)
                 for ax, ay in xy_angles]
    center_positions = [
        (cd, dp.calc_stable_position(ip), dp.calc_stable_position(op))
        for cd, ip, op in zip(center_dists, inner_pos, outer_pos)]
    # Calculate positions of outer measurements
    outer_center = MeasureOuterRadius * scale
    start_pos = [(ax * outer_center, ay * outer_center) for ax, ay in xy_angles]
    shifted_angles = xy_angles[2:] + xy_angles[:2]
    first_pos = [(ax * inner_ridge + spx, ay * inner_ridge + spy, 0.)
                 for (ax, ay), (spx, spy) in zip(shifted_angles, start_pos)]
    second_pos = [(ax * outer_ridge + spx, ay * outer_ridge + spy, 0.)
                  for (ax, ay), (spx, spy) in zip(shifted_angles, start_pos)]
    outer_positions = [
        (od, dp.calc_stable_position(fp), dp.calc_stable_position(sp))
        for od, fp, sp in zip(outer_dists, first_pos, second_pos)]
    return center_positions + outer_positions


######################################################################
# Delta Calibrate class
######################################################################

class DeltaCalibrate:
    def __init__(self, config):
        self.printer = config.get_printer()
        self.printer.register_event_handler("klippy:connect",
                                            self.handle_connect)
        # Calculate default probing points
        radius = config.getfloat('radius', above=0.)
        points = [(0., 0.)]
        scatter = [.95, .90, .85, .70, .75, .80]
        for i in range(6):
            r = math.radians(90. + 60. * i)
            dist = radius * scatter[i]
            points.append((math.cos(r) * dist, math.sin(r) * dist))
        self.probe_helper = probe.ProbePointsHelper(
            config, self.probe_finalize, default_points=points)
        self.probe_helper.minimum_points(3)
        # Restore probe stable positions
        self.last_probe_positions = []
        for i in range(999):
            height = config.getfloat("height%d" % (i,), None)
            if height is None:
                break
            height_pos = load_config_stable(config, "height%d_pos" % (i,))
            self.last_probe_positions.append((height, height_pos))
        # Restore manually entered heights
        self.manual_heights = []
        for i in range(999):
            height = config.getfloat("manual_height%d" % (i,), None)
            if height is None:
                break
            height_pos = load_config_stable(config, "manual_height%d_pos"
                                            % (i,))
            self.manual_heights.append((height, height_pos))
        # Restore distance measurements
        self.delta_analyze_entry = {'SCALE': (1.,)}
        self.last_distances = []
        for i in range(999):
            dist = config.getfloat("distance%d" % (i,), None)
            if dist is None:
                break
            distance_pos1 = load_config_stable(config, "distance%d_pos1" % (i,))
            distance_pos2 = load_config_stable(config, "distance%d_pos2" % (i,))
            self.last_distances.append((dist, distance_pos1, distance_pos2))
        # Register gcode commands
        self.gcode = self.printer.lookup_object('gcode')
        self.gcode.register_command('DELTA_CALIBRATE', self.cmd_DELTA_CALIBRATE,
                                    desc=self.cmd_DELTA_CALIBRATE_help)
        self.gcode.register_command('DELTA_ANALYZE', self.cmd_DELTA_ANALYZE,
                                    desc=self.cmd_DELTA_ANALYZE_help)
    def handle_connect(self):
        kin = self.printer.lookup_object('toolhead').get_kinematics()
        if not hasattr(kin, "get_calibration"):
            raise self.printer.config_error(
                "Delta calibrate is only for delta printers")
    def save_state(self, probe_positions, distances, delta_params):
        # Save main delta parameters
        configfile = self.printer.lookup_object('configfile')
        delta_params.save_state(configfile)
        # Save probe stable positions
        section = 'delta_calibrate'
        configfile.remove_section(section)
        for i, (z_offset, spos) in enumerate(probe_positions):
            configfile.set(section, "height%d" % (i,), z_offset)
            configfile.set(section, "height%d_pos" % (i,),
                           "%.3f,%.3f,%.3f" % tuple(spos))
        # Save manually entered heights
        for i, (z_offset, spos) in enumerate(self.manual_heights):
            configfile.set(section, "manual_height%d" % (i,), z_offset)
            configfile.set(section, "manual_height%d_pos" % (i,),
                           "%.3f,%.3f,%.3f" % tuple(spos))
        # Save distance measurements
        for i, (dist, spos1, spos2) in enumerate(distances):
            configfile.set(section, "distance%d" % (i,), dist)
            configfile.set(section, "distance%d_pos1" % (i,),
                           "%.3f,%.3f,%.3f" % tuple(spos1))
            configfile.set(section, "distance%d_pos2" % (i,),
                           "%.3f,%.3f,%.3f" % tuple(spos2))
    def probe_finalize(self, offsets, positions):
        # Convert positions into (z_offset, stable_position) pairs
        z_offset = offsets[2]
        kin = self.printer.lookup_object('toolhead').get_kinematics()
        delta_params = kin.get_calibration()
        probe_positions = [(z_offset, delta_params.calc_stable_position(p))
                           for p in positions]
        # Perform analysis
        self.calculate_params(probe_positions, self.last_distances)
    def calculate_params(self, probe_positions, distances):
        height_positions = self.manual_heights + probe_positions
        # Setup for coordinate descent analysis
        kin = self.printer.lookup_object('toolhead').get_kinematics()
        orig_delta_params = odp = kin.get_calibration()
        adj_params, params = odp.coordinate_descent_params(distances)
        logging.info("Calculating delta_calibrate with:\n%s\n%s\n"
                     "Initial delta_calibrate parameters: %s",
                     height_positions, distances, params)
        z_weight = 1.
        if distances:
            z_weight = len(distances) / (MEASURE_WEIGHT * len(probe_positions))
        # Perform coordinate descent
        def delta_errorfunc(params):
            # Build new delta_params for params under test
            delta_params = orig_delta_params.new_calibration(params)
            # Calculate z height errors
            total_error = 0.
            for z_offset, stable_pos in height_positions:
                x, y, z = delta_params.get_position_from_stable(stable_pos)
                total_error += (z - z_offset)**2
            total_error *= z_weight
            # Calculate distance errors
            for dist, stable_pos1, stable_pos2 in distances:
                x1, y1, z1 = delta_params.get_position_from_stable(stable_pos1)
                x2, y2, z2 = delta_params.get_position_from_stable(stable_pos2)
                d = math.sqrt((x1-x2)**2 + (y1-y2)**2 + (z1-z2)**2)
                total_error += (d - dist)**2
            return total_error
        new_params = mathutil.background_coordinate_descent(
            self.printer, adj_params, params, delta_errorfunc)
        # Log and report results
        logging.info("Calculated delta_calibrate parameters: %s", new_params)
        new_delta_params = orig_delta_params.new_calibration(new_params)
        for z_offset, spos in height_positions:
            logging.info("height orig: %.6f new: %.6f goal: %.6f",
                         orig_delta_params.get_position_from_stable(spos)[2],
                         new_delta_params.get_position_from_stable(spos)[2],
                         z_offset)
        for dist, spos1, spos2 in distances:
            x1, y1, z1 = orig_delta_params.get_position_from_stable(spos1)
            x2, y2, z2 = orig_delta_params.get_position_from_stable(spos2)
            orig_dist = math.sqrt((x1-x2)**2 + (y1-y2)**2 + (z1-z2)**2)
            x1, y1, z1 = new_delta_params.get_position_from_stable(spos1)
            x2, y2, z2 = new_delta_params.get_position_from_stable(spos2)
            new_dist = math.sqrt((x1-x2)**2 + (y1-y2)**2 + (z1-z2)**2)
            logging.info("distance orig: %.6f new: %.6f goal: %.6f",
                         orig_dist, new_dist, dist)
        # Store results for SAVE_CONFIG
        self.save_state(probe_positions, distances, new_delta_params)
        self.gcode.respond_info(
            "The SAVE_CONFIG command will update the printer config file\n"
            "with these parameters and restart the printer.")
    cmd_DELTA_CALIBRATE_help = "Delta calibration script"
    def cmd_DELTA_CALIBRATE(self, gcmd):
        self.probe_helper.start_probe(gcmd)
    def add_manual_height(self, height):
        # Determine current location of toolhead
        toolhead = self.printer.lookup_object('toolhead')
        toolhead.flush_step_generation()
        kin = toolhead.get_kinematics()
        for s in kin.get_steppers():
            s.set_tag_position(s.get_commanded_position())
        kin_pos = kin.calc_tag_position()
        # Convert location to a stable position
        delta_params = kin.get_calibration()
        stable_pos = tuple(delta_params.calc_stable_position(kin_pos))
        # Add to list of manual heights
        self.manual_heights.append((height, stable_pos))
        self.gcode.respond_info(
            "Adding manual height: %.3f,%.3f,%.3f is actually z=%.3f"
            % (kin_pos[0], kin_pos[1], kin_pos[2], height))
    def do_extended_calibration(self):
        # Extract distance positions
        if len(self.delta_analyze_entry) <= 1:
            distances = self.last_distances
        elif len(self.delta_analyze_entry) < 5:
            raise self.gcode.error("Not all measurements provided")
        else:
            kin = self.printer.lookup_object('toolhead').get_kinematics()
            delta_params = kin.get_calibration()
            distances = measurements_to_distances(
                self.delta_analyze_entry, delta_params)
        if not self.last_probe_positions:
            raise self.gcode.error(
                "Must run basic calibration with DELTA_CALIBRATE first")
        # Perform analysis
        self.calculate_params(self.last_probe_positions, distances)
    cmd_DELTA_ANALYZE_help = "Extended delta calibration tool"
    def cmd_DELTA_ANALYZE(self, gcmd):
        # Check for manual height entry
        mheight = gcmd.get_float('MANUAL_HEIGHT', None)
        if mheight is not None:
            self.add_manual_height(mheight)
            return
        # Parse distance measurements
        args = {'CENTER_DISTS': 6, 'CENTER_PILLAR_WIDTHS': 3,
                'OUTER_DISTS': 6, 'OUTER_PILLAR_WIDTHS': 6, 'SCALE': 1}
        for name, count in args.items():
            data = gcmd.get(name, None)
            if data is None:
                continue
            try:
                parts = map(float, data.split(','))
            except:
                raise gcmd.error("Unable to parse parameter '%s'" % (name,))
            if len(parts) != count:
                raise gcmd.error("Parameter '%s' must have %d values"
                                 % (name, count))
            self.delta_analyze_entry[name] = parts
            logging.info("DELTA_ANALYZE %s = %s", name, parts)
        # Perform analysis if requested
        action = gcmd.get('CALIBRATE', None)
        if action is not None:
            if action != 'extended':
                raise gcmd.error("Unknown calibrate action")
            self.do_extended_calibration()

def load_config(config):
    return DeltaCalibrate(config)